Why Should You Use 4 Axis CNC Machining?

4-axis milling Malaysia

Four degrees of freedom are included in 4 Axis CNC machining. That is, the tool or the workpiece can be moved or rotated along four axes. As a result, the workability appears to be greater than that of 3 Axis CNC machining.

The addition of a fourth axis enables the production of more complicated components. It may also be utilized to enhance the number of pieces that can be worked on at the same time. As a result, firms favor 4 Axis CNC machining as a cost-effective technique for improving production capacities.

Working Principle of 4 Axis CNC Machining

4 Axis CNC machining functions identically to 3 axis CNC machining, with the exception of one additional rotational axis for the workpiece. The cutting tool may travel along the X, Y, and Z axes, exactly like a three-axis milling machine.

On the table, an extra rotating mechanism serves as the fourth axis. It is also known as the A-Axis. Typically, a cylindrical workpiece is clamped inside it and turned to accomplish machining from various angles. As a result, the item may be machined without requiring any changes to the setup.

  • Programming

4 axis A CAM program may be used to program CNC milling/turning machines. It creates an appropriate toolpath for the CNC machine. The CAM application allows you to configure the machining sequence, rotation speed, tool selection, and so on.

  • Workholding

The workpiece is securely clamped into the 4th axis chuck. A tombstone is sometimes connected to the 4th axis to serve as a mounting platform for several pieces. As a result, various machining activities may be completed at the same time without the need to calibrate the workpiece each time.

  • Machining

4 axis CNC machines can mill and turn at the same time. Simply swapping out the milling tools for lathe cutting tools transforms the CNC milling machine into a CNC turning machine. The CNC machine is controlled by supplying the CAM program’s produced codes.

Advantages of 4 Axis CNC Machining

The primary benefits of 4 axis CNC machining over 3 axis CNC machining are discussed below.

  • Reduced Setup Change: Working on items from four distinct angles is possible with four axles machining. This reduces the need for needless configuration modifications.
  • Higher Production Capacity: When compared to 3 axis machining, 4 axis machining can handle more components. The incorporation of a tombstone in a four-axis machine exponentially boosts the machining capacity by enabling the simultaneous processing of over four times the number of components.
  • More Efficient: Any three-axis CNC router may be upgraded to a four-axis CNC router. It only demands a minimal investment. However, as compared to the 3 axis CNC router, it significantly boosts production speed and capacity.
  • Supports Milling and Turning: A 4 axis CNC machine makes it considerably easier to produce circular features. In contrast to three-axis equipment, a single machine may grind and turn pieces.

4 axis machines are more expensive than 3 axis ones. Adding a fourth axis to current equipment will also necessitate some expenditure. However, because of the efficiency and output capacity of 4 axis machining, it may be more cost-effective in the long term.

Attention all engineers and manufacturers! Are you looking to elevate your machining capabilities? Discover the power of 4-axis milling Malaysia with Kuen, your trusted partner in precision engineering. Don’t miss out on this incredible offer to enhance your production efficiency and achieve unparalleled accuracy. Take your business to new heights with their cutting-edge technology. Contact them today and unlock the potential of 4-axis milling for your success!

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