Most companies rely on compressed air as a way of powering their most effective tools. Air compressors have the force required to move impactors, drills and other assembly line tools, which is why ensuring that they run at maximum output is one of the easiest ways to reduce your company’s air compressor repair costs.
The strength of compressed air makes it the ideal supply of energy for intensive applications, considering its inherent inefficiency. Many air compressors take four to eight times as much horsepower of energy to generate one horsepower of compressed air. In addition, several factors make air compressors less effective with time and without adequate maintenance, including:
- Impure air: Air containing soil, dust or other impurities can cause gunk to accumulate inside the air compressor. This build-up wears parts and reduces internal volume, which can contribute to higher costs for frequent air compressor repair sessions.
- Humidity: Water has a high specific heat, which means that it takes more energy to adjust its temperature. It also gathers inside the air compressor as a condensation and starts to rust out the parts from the inside. Ensuring that the incoming air is as cold and dry as possible is one of the safest ways to protect your money and increase the performance of your air compressor.
- Hot air: hot air is less dense than cold air. In contrast, cold air is inherently more “compressed” than hot air—which ensures that it is much more effective to inject cold air into your air compressor. And that helps to improve the performance of your air compressor, which adds to productivity benefits.
The purpose of this article is not only to discuss what affects the efficiency of the air compressor, but also to include tips on how to optimize the efficiency of the air compressor. With this knowledge, you can improve the efficiency of your air compressor, plus increase the lifetime of your air compressor, lowering your energy costs and generating higher return rates.
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